Research community previously filed under “Mechanical Engineering”

Solid-State Joining of Aluminum, Stainless Steel, and Dissimilar Metal Alloys

Mostly in the field Structural Alloys, Joining, and Corrosion Resistance (44% of its papers), one of 7 communities there

Papers 39,132
Elements 2
Keywords & sectors 22
Leading venue Journal of Materials Processing Technology

Solid-State Joining of Aluminum, Stainless Steel, and Dissimilar Metal Alloys

This community focuses on joining metal alloys using solid-state and fusion techniques, primarily to create durable structural connections in aerospace, automotive, and industrial applications.

The research centers on friction stir welding and processing, which dominate the literature, alongside laser, arc, and resistance spot welding. A significant portion of the work examines the microstructural evolution and mechanical properties of aluminum alloys, stainless steels, and magnesium alloys. A recurring theme is the challenge of joining dissimilar metals, such as aluminum to steel or magnesium, where researchers investigate intermetallic compound formation, residual stresses, and corrosion resistance. The work also covers the optimization of process parameters, including tool rotation, traverse speed, and heat treatment, to improve joint strength and reliability.

The community is most prominent in aluminum research, accounting for 4.2% of all aluminum-related papers, and tungsten research, representing 3.3% of that element's output. It also contributes 1.2% of magnesium research and 1.0% of titanium research.

This group comprises 39,132 papers, with the highest publication volumes in the Journal of Materials Processing Technology, The International Journal of Advanced Manufacturing Technology, and the Journal of Materials Engineering and Performance.

Recent work continues to refine friction stir welding techniques, including wire-based and double-sided methods for aluminum, and investigates the long-term corrosion behavior of duplex stainless steels.

Recurring themes in the literature

Phrases that recur across this community's paper titles -- a quick map of its sub-topics, drawn straight from the titles themselves.

  • friction stir 3596
  • stainless steel 3508
  • aluminum alloy 2028
  • stir welding 1408
  • microstructure mechanical 1353
  • duplex stainless 1216
  • laser welding 1200
  • arc welding 747
  • stir welded 725
  • welded joints 710
  • stir processing 621
  • aluminum alloys 612
  • welding process 551
  • spot welding 531
  • austenitic stainless 509
  • laser beam 446
  • welding aluminum 433
  • magnesium alloy 415
  • process parameters 408
  • titanium alloy 379
  • tig welding 368
  • beam welding 364
  • heat treatment 360
  • inert gas 360

Papers behind this description

Most cited
Discover Materials · 2024 · 158 citations
Progress in Materials Science · 2021 · 1037 citations
Acta Materialia · 2026 · 66 citations
Progress in Materials Science · 2024 · 125 citations
Materials · 2023 · 295 citations
Newest
Acta Materialia · 2026 · 66 citations
Journal of Manufacturing Processes · 2025 · 40 citations
Advanced Composites and Hybrid Materials · 2026 · 32 citations
Results in Engineering · 2025 · 34 citations
The International Journal of Advanced Manufacturing Technology · 2025 · 30 citations

A sample from the 18 papers behind this description. Create a free account to see them all.